Corghi Exact 60 Manual -

Essential mechanical tools to secure the vehicle controls during measurement. 2. Installation and Initial Setup

If the machine suffers a hard impact, or if you suspect inconsistent readings, perform a calibration verification using the official Corghi calibration bar.

Install the brake pedal lock to prevent the car from rolling.

Check wheel bearings, tie-rod ends, ball joints, and control arm bushings for play.

Verify suspension bushings, ball joints, and tie-rod ends are tight. Check vehicle ride height against factory specifications. Step 2: Mounting Clamps and Sensor Heads corghi exact 60 manual

: Typically includes a personal computer, a high-resolution monitor (originally 17” SVGA), and a specialized KIS card for processing. Software & Usability

Before mounting any equipment, inspect the vehicle's suspension and steering components.

If you suspect your machine is lying to you, it might need recalibration. While the exact button combination can vary slightly by the specific revision board (Red board vs. Blue board), the standard Corghi Exact 60 calibration procedure is roughly as follows:

Based on the Exact series standards, the system typically measures: : Total and single toe. Essential mechanical tools to secure the vehicle controls

Rotate the wheel smoothly backward by the angle indicated on the screen, then forward until the software registers a green status indicator.

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: Utilizes infrared goniometers and inclinometers to measure critical alignment angles, including total toe, camber, caster, and kingpin.

You will see controls for entering dimensions. These correspond to the clock positions on the display: Install the brake pedal lock to prevent the car from rolling

Adjust front Camber and Caster using OEM cams, shims, or slotted strut mounts.

Check the lubrication level under the turnplates. Apply a thin layer of high-quality lithium grease if plates stick or bind during steering swings. Annual Calibration Check

Check tire pressures and match them to the manufacturer's placard. Inspect tread depth for uneven wear patterns.

The Exact 60 is designed to be both simple and effective, with an ergonomic working surface that makes operation easier. Its user-friendly graphics and icon-based EXACT software are simple and easy to learn, allowing technicians to quickly select and perform alignment tasks.

Follow this sequence for every vehicle alignment to guarantee consistent, accurate results. Step 1: Pre-Alignment Inspection